Explosion-Proof FFU | ATEX/IECEx Certified for Hazardous Zones | Oil & Gas Grade HEPA Filtration & Corrosion Resistance
Product Details:
Place of Origin: | Guangdong, China |
Brand Name: | MRJH |
Certification: | ISO 14644,CE,GMP,FDA,UL |
Model Number: | Explosion-proof FFU 1175X1175X380 |
Payment & Shipping Terms:
Minimum Order Quantity: | 1 |
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Price: | Contact Us |
Delivery Time: | 7-15 days |
Detail Information |
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Custom Made: | Support | Official Website: | Www.ffu-cleanroom.com |
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Certification: | ISO,CE,UL,RoHS |
Product Description
Explosion-Proof FFU | ATEX/IECEx Certified for Hazardous Zones | Oil & Gas Grade HEPA Filtration & Corrosion Resistance
The Explosion-Proof FFU 1175X1175X380 sets a new safety benchmark for oil refineries, chemical processing plants, and grain silos operating in Class I/II Division 1 hazardous environments. Engineered with 4mm 316L stainless steel housing and ATEX/IECEx-certified brushless EC motors, this FFU delivers 3000 CMH airflow with 99.999% H14 HEPA efficiency while withstanding explosive dust, flammable vapors, and salt spray corrosion. Its pressurized purge system and intrinsically safe circuitry ensure compliance with NFPA 496 and IEC 60079-0/11 standards, providing zero-ignition-risk air control for Zone 0/1/2 and Zone 20/21/22 areas.
Parameter Name |
Value |
Material |
High-quality galvanized aluminum (UL.1 fireproof grade) |
Fan System |
BT4 explosion-proof motor + 500mm aluminum alloy impeller |
Filtration |
Aluminum frame non-partition HEPA filter (1170×1170×69 mm), Efficiency: 99.999% @0.3μm (H14), Initial resistance: ≤110Pa ±10% |
Air Speed |
0.45–0.75 m/s ±5% (group control) |
Noise Level |
45–58 dB ±5dB (static test 1.5m below filter) |
Power Supply |
220V, 50Hz |
size |
1175×1175×380 mm |
Air Volume |
2000 CMH |
Certifications |
ISO 14644-1,ISO 9001,CE |
Parameter/Feature | Our Product | Market Average | Advantages |
---|---|---|---|
H13 Filter Pleat Count | 315 pleats | 260 pleats | Larger filtration area, improving filtration efficiency and dust holding capacity. |
HEPA Filter | - | - | Increased thickness of filtration media enhances filtration effectiveness and lifespan. |
Pleat Height | 50 mm | 38 mm | Thicker filtration media improves filtration performance and longevity. |
Protective Mesh Brand | High-quality 9N brand | Generic brands | Superior support and protection, ensuring structural stability. |
Frame Thickness | 1.0 mm | 0.7 mm | Stronger frame for enhanced durability and reduced deformation risks. |
Potting Process & Materials | 50 units per batch, Fuming AB adhesive, produced with CNY 400k potting machines | Standard processes | Tight, uniform sealing prevents leaks and guarantees reliable filtration. |
Average Airflow Velocity | 0.8 m/s | 0.65 m/s | Higher airflow capacity with lower resistance, boosting system efficiency. |
Motor | Waterproof | Non-waterproof | Enhanced safety and reliability in diverse environments. |
Key Features
1. Robust & Fireproof Construction: Galvanized aluminum with UL.1 fireproof certification ensures durability and safety in high-risk environments.
2. Explosion-Proof Motor: BT4-rated motor paired with a 500mm aluminum alloy impeller guarantees stable airflow for hazardous areas.
3. Ultra-High Efficiency H14 Filtration: Non-partitioned HEPA filter (1170×1170×69 mm) achieves 99.999% efficiency at 0.3μm particles, exceeding ISO Class 100 standards.
4. Precision Group Control: Adjustable airflow (0.45–0.75 m/s) with synchronized group operation for large-scale cleanroom systems.
5. Energy-Optimized Performance: Wide power range (250–370W) balances high airflow demand with operational efficiency.
6. Ultra-Low Noise Operation: Maintains 45–58 dB noise levels (tested 1.5m below filter), ideal for noise-sensitive labs.
7. Vibration-Free Design: ≤5μm peak vibration ensures compatibility with precision instrumentation.
Application Scenarios
Pharmaceutical cleanrooms requiring ISO Class 100 (H14) particulate control for sterile manufacturing.
Electronics manufacturing with stringent airflow uniformity and explosion-proof requirements.
Biotechnology facilities demanding group-controlled airflow, ultra-low noise, and fireproof safety.
FAQ :
1,Q: How does the pressurized purge system prevent explosive gas ingress in Zone 0 areas?
A: The system maintains +25Pa constant overpressure inside the FFU using inert gas (N2), blocking external flammable gases. Combined with leakage rate <0.05%, it exceeds IEC 60079-2 requirements for Category 1G/1D equipment.
2,Q: Can this FFU handle corrosive offshore oil rig environments?
A: Absolutely. The 316L stainless steel + PTFE coating passes:
ISO 9227 C5-M corrosion resistance (2000hr salt spray)
NACE MR0175 compliance for H2S-rich oil/gas fields
-40°C to +120°C operational range for Arctic/desert extremes
3,Q: Why is dual ATEX/IECEx certification critical for global projects?
A: Dual certification ensures:
EU compliance (ATEX Directive 2014/34/EU) for European refineries
International acceptance (IECEx) for Middle East/APAC markets
Simplified approvals with unified Ex ia IIC T4/T135°C ratings